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ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

Shanghai Trintfar Intelligent Equipment Co., Ltd.
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    Buy cheap ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line from wholesalers
     
    Buy cheap ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line from wholesalers
    • Buy cheap ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line from wholesalers

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Ask Lasest Price
    Brand Name : Trintfar
    Certification : CE
    Price : 10000~500000
    Delivery Time : 60~90
    • Product Details
    • Company Profile

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Basic Info.

    Automatic Production Line
    Comprehensive
    Production Scope
    Product Line
    Flexible Production
    Intelligent Manufacturing
    Certification
    ISO, CE, ABS
    Automation
    Automation
    After-sales Service
    1 Year Warranty
    Warranty
    1 Year Warranty
    Transport Package
    Wooden Box
    Specification
    other
    Trademark
    TRINTFAR
    Origin
    China
    Production Capacity
    500

    Product Description

    Product Description
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    Feature:
    ·1. Roll Form Press Controlled by a precision servomotor, the Roll Form Press machine produces panels of variable length according
    to the chosen profile and end detail. Forming and feeding rollers work in combination with a press tool to form panels in a fully
    automated process. ·
    2. Multi-Spot Welder The Multi-Spot Welder makes up to rows of spot welds along the ribs through the length

    of the panel. Software-controlled servo indexing of the panel assembly assures symmetrical positioning of spots for optimal
    pressure distribution. ·
    3. Seam Welder The Seam Welder joins the edges of the panels through resistance welding. Each

    copper-welding wheel is internally cooled, without the need for an external water system. As an automated solution, the seam is
    welded by dual welders for the longitudinal sides of the panel and by a third welder for the panel ends. As a manual solution, the
    operator controls the position of the panel relative to the welding wheels and rotates the panel in a single motion.
    Work flow
    Decoiling - roll forming -hydraulic press -turn over -multiple spot welding -side seam welding -head welding -
    side shearing -head cutting -end product -automatic panel stacking machi

    Workflow

    Work flow:Panel truss loading machine → Water channel ring loading and pressing machine → Turning and assembling machine 1 → Panel pre-spot positioning welding machine → Panel gantry multi-spot welding machine → Convection sheet pre-spot welding machine → Convection sheet gantry multi-spot welding machine → U-shaped line transfer conveyor → Long side double-head seam welding machine → Gantry double-head short side seam welding machine 1 → Gantry double-head short side seam welding machine 2 → Two-side cleaning and trimming machine → Shearing machine → Four-corner arc cutting machine → Turning and assembling machine 2 → Double-head three-way automatic welding machine → Support hook automatic welding machine → Automatic pressure airtightness detection machine → Discharging conveyor

    Main equipments

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Panel truss loading machine

    Manual loading of stacked materials onto feeding platform cars using the boom car, with two material placement positions on each side.

    Truss gripper automatically grabs materials from both sides of the plate car and places them on the conveyor line.

    Center clamping positioning mechanism aligns the panel on the conveyor.

    Servo-driven mechanism moves the board to the pre-spot welding machine for spot welding on both sides.

    Water channel ring loading and pressing machine

    The waterway ring uses vibrating plate feeding with a double-track system.

    Two pressing heads on each side press the waterway rings on the front and rear sides.

    Material transmission uses powered roller feeding.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Turning and assembling machine

    Quick and accurate flipping.

    High-quality chains for transmission; 400W reduction motor as drive.

    Gear reduction motor with sensor for precise turning positioning.

    Automatic control, no manual intervention.

    Consists of turning body, loading device, electrical console, operating system, and safety fence. Adapts to various product turning requirements, ensuring safe, smooth, and efficient material transfer between operations.

    Panel pre-spot positioning welding machine

    The panel automatically flows to the welding stop position on the conveyor rack, and welders on both sides start pre-spot welding.

    Pre-spot welding required for only one row.

    Uses 1 set of AC DN75 power supply.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Panel gantry multi-spot welding machine

    3 gantry multi-spot welding machines for welding.

    Each unit has 18 sets of cylinder welding joints.

    AC welding power source for welding one row of solder joints at a time.

    High-speed servo linkage stepper feeds the gripper forward to supply the water channel plate.

    Convection sheet pre-spot welding machine

    Convection sheet manually loaded onto the online tooling guide.

    Welding done using a gantry 4-head pre-spot welding machine.

    Materials manually pushed into the first row of pre-pointed positions for welding.

    Equipment automatically shifts for remaining welding points.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Convection sheet gantry multi-spot welding machine

    Pre-set Path: Convection sheet follows pre-set path into tooling guide.

    Dual Gantry Welding: 2 gantry multi-spot welders.

    Pneumatic Joints: 16 sets per unit.

    AC Power Supply: AC & single-sided for row welding.

    Servo Stepper: High-speed servo stepper feeds gripper for water channel plate.

    U-shaped line transfer conveyor

    Use roller conveyor rack to transfer materials in U-shaped layout.

    Space Efficiency: U-shape saves space, optimizes process.

    Ease of Operation: Smaller worker range, convenient, reduces intensity.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Long side double-head seam welding machine

    Simultaneous Welding: Weld both long sides at once.

    Power Supply: 300KVA medium frequency AC for stable long-term welding.

    Gantry double-head short side seam welding machine 2 Set

    Use medium frequency AC welding power source to ensure highly stable welding for a long time.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Two-side cleaning and trimming machine

    Clean and trim the long-side welded products.

    Shearing machine

    Cutting Process: Perform cutting on required materials.

    Cutter Material: White steel blade.

    Cutting Method: Scissors cutting.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Four-corner arc cutting machine

    Corner Shaping: Cut sharp corners to form rounded edges.

    Cutter Material: White steel.

    Cutting Method: Hydraulic punching.

    Double-head three-way automatic welding machine

    Welding Power: Medium frequency MD80 power source.

    Material Flow: Double-sided channels for docking and turning.

    Conveying Method: Chain plate for material transport at three-way.

    Automatic Feeding: Gripper and welding positioning for precise operation.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Support hook automatic welding machine

    Welding Power: Medium frequency MD40 power source.

    Feeding Method: Clip-type stacking for material feeding.

    Loading: Pneumatic gripper loads materials to welding position.

    Automatic pressure airtightness detection machine

    Test Pressure: 10 bar.

    Test Method: Automatic pressure test in water tank.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Other informations

    Product Details

    Steel Panel Radiator Production Line U-shaped Return Layout Diagram

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    Production Results

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line
    NO Name Material Notes
    1 Panel Cold rolled steel plate 1.1mm thickness
    2 Convection plate Cold rolled steel plate 0.3mm thickness
    3 Interface type 4x G 1/2 internal thread interface
    4 Product length 400-3000 mm
    5 Product width 300/400/500/600/900mm

    Equipment Configuration List

    NO Equipment name Model Quantity Unit
    1 Panel truss loading machine HJ-0-0 1 set
    2 Water channel ring loading and pressing machine YZJ-0-0 1 set
    3 Turning and assembling machine 1 FZJ-0-0 1 set
    4 Panel pre-spot positioning welding machine DN75-2C 1 set
    5 Panel gantry multi-spot welding machine 10*DN60-36C 3 set
    6 Convection sheet pre-spot welding machine 2*DN63-4C 1 set
    7 Convection sheet gantry multi-spot welding machine 4*DN63-16C 3 set
    8 U-shaped line transfer conveyor ZJG-0-0 1 set
    9 Long side double-head seam welding machine 2*FVM300-2C 1 set
    10 Gantry double-head short side seam welding machine 1 2*FVM300-2C 1 set
    11 Gantry double-head short side seam welding machine 2 2*FVM300-2C 1 set
    12 Two-side cleaning and trimming machine XBJ-0-0 1 set
    13 Shearing machine JCJ-0-0 1 set
    14 Four-corner arc cutting machine QJJ-0-0 1 set
    15 Turning and assembling machine 2 FZJ-0-0 1 set
    16 Double-head three-way automatic welding machine 2*MD80-2C 1 set
    17 Support hook automatic welding machine 2*MD40-4C 1 set
    18 Automatic pressure airtightness detection machine JCJ-0-0 1 set
    19 Discharging conveyor SSJ-0-0 1 set

    Water, Electricity, and Gas Configuration

    Project Parameters
    Total power distribution 1600KVA (The actual total power used is about 1000KVA)
    Gas source pressure 0.6MPa
    Water source pressure 0.15MPa~0.30MPa
    Compressed air source requirements 1000L/min
    Total water flow 1200L/min

    Equipment occupancy length*width approx.

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line

    60m*10m
    Quality ShangHai Trintfar Transformer Automatic Radiator Manufacturing Line for sale
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